Abstract On April 19th, the new product launch conference of Wald Tools 2017 was successfully held at the Sheraton Langfang Chaobai River Hotel. At the launch conference of the theme of “cooperation and win-win innovation futureâ€, five new models independently developed by Beijing Wald Tool products...
On April 19th, the new product launch conference of Wald Tools 2017 was successfully held at the Sheraton Langfang Chaobai River Hotel. At the launch conference of the theme “Cooperation and Win-win Innovation Futureâ€, five new tools independently developed by Beijing Wald The product was unveiled. Vice President Yang Xuetong of China Machinery Industry Federation and Secretary General Huang Ningqiu of China Tool Industry Association were invited to attend and addressed the meeting. A total of more than 200 people from dealers, users and media representatives from all over the country witnessed the event.
Mr. Chen Jifeng, Chairman of Walter Tools, introduced the development of Wald in detail. According to Mr. Chen Jifeng, Wald Tools, which is positioned as “high-focus, high-end, and ultimate in pursuitâ€, has maintained a high speed since its establishment in 2006. Growth, it is estimated that after-tax income in 2017 will exceed 200 million yuan.
Waltz Tool Chairman Chen Jifeng introduced the company's development history
Waltz Tool Technology Chief Engineer Zhang Zongchao introduces new products
Advanced concept drives multiple guarantees What kind of tool products can solve the problem of efficient machining? Its design philosophy must be based on customer problems, innovative research and development, direct processing challenges, so as to achieve efficient processing. This is the insistence that Wald has been insisting on the products since its establishment, and it is also the key to the rapid growth of Wald in the development of the industry environment and the emergence of a new cutting-edge tool industry.
In addition, in order to achieve efficient processing concepts, tool quality and production processing strength is the fundamental guarantee. Wald, which started with the production and processing of super-hard materials, has unique insights into the selection of tool materials. At the same time, it has rich processing experience and unique processing technology, so it has unique advantages in product processing. The company also introduces international advanced processing equipment and testing and instruments to ensure the precision of the products; scientific and strict testing system to strictly control product quality. The processability and quality control are used to ensure the feasibility of efficient processing.
Effective and innovative design for efficient processing
What technologies does Wald's five new products incorporate to effectively achieve efficient processing?
(1) PCD indexable face milling cutter
This tool is used for the face milling of non-ferrous metals, square shoulder milling, is a masterpiece of Wald's new ideas for PCD face milling.
Breaking through the blade clamping design of the traditional face milling cutter, this face milling cutter can take advantage of more processing. One of them is the dense tooth design. The dense tooth design of the milling cutter can make the tool processing more efficient and the processing speed is faster. The cutter head is made of aluminum alloy and steel bimetal, which is light in weight and high in strength, and the tool life is increased several times.
The blade slot is provided with a positioning surface and an adjustment mechanism. The positioning surface enables the blade to be quickly positioned, and the axial positioning accuracy can reach 0.02 mm; the adjustment structure is simple and easy to use, and the entire blade can be easily adjusted to an accuracy of 0.002 mm or less.
The blade adopts the positioning surface and the flank face separation design, the positioning reference is unique and long-lasting; the double-blade design can be repeatedly repaired to save cost for customers. There are also a variety of cutting edge forms and lead angle design, different blade combinations can meet the needs of face milling, square shoulder milling various working conditions.
Wald chip breaking tools use a combination of unequal front angle design and unequal width groove type to achieve small residual cutting and compatibility with large margin cutting. The unique laser processing method accurately realizes the processing of different chip breaking grooves, so that the high-efficiency machining concept can be realized with technical strength.
Wald coated blade structure is divided into "working layer - strong bonding layer - toughness PCBN layer", special customized working layer can improve heat resistance and increase wear resistance, while strong bonding layer can enhance bonding force. Make the entire coated blade more wear-resistant, high temperature resistant and more efficient.
This tool can be used for finishing, semi-finishing and roughing of cast iron. The unique design of the mini can reduce the cost of tool use for the customer. The integrated blade design enhances its impact resistance. The double-force clamping design makes the blade clamping more secure, ensuring higher processing stability and continuous multi-tool design. Reduce customer tool costs, multi-faceted, multi-angle for customers to reduce costs and increase efficiency.
This tool finishing type blade can be cut to a depth of 2mm on one side; the roughing type can be cut to a maximum of 6mm.
Wald PCBN indexable face milling cutters are used for the finishing of face milling of cast iron to meet surface roughness requirements and shape tolerance requirements.
The cutter body is made of high-strength forged alloy steel. The dense tooth design directly improves the tool processing efficiency.
The blade slot is provided with a positioning surface and an adjustment mechanism, and the axial positioning accuracy can reach 0.02 mm; the entire blade can be easily adjusted to an accuracy of 0.005 mm or less.
The positive rake angle of the tool design reduces the cutting force and prevents the workpiece from being deformed, and the processing coverage is wider.
The blade is mini-finished and has a 4-point design on the whole surface, which can be repeatedly polished to save costs for customers. In order to meet the needs of customers in different processing occasions, the blade also carries out a variety of wiper design.
The hydraulic two-arm Bolting Jumbo for coal mines is a new type of roadway support mechanical equipment. The machine is used in conjunction with the roadheader and the drilling unit to quickly complete the support work, achieve operational balance, and improve mechanization. Mainly used for coal rock and semi-coal rock roadway working face support operations. It can simultaneously realize the support of roadway top and side bars with bolts and cables. It also has the functions of drilling blast holes and detecting holes (water control, gas detection) in the coal seam.
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